FROM SIMULATION TO REAL-TIME TRACKING AND OPTIMIZATION - Simulation software can be an effective tool to analyze and optimize process based operations. This abstract details the implementation of a warehouse simulation using the Simcad Pro dynamic simulation...

ABSTRACT:

The Eaton Cutler-Hammer facility has two separate areas of assembly. Eleven production lines compose the Load Center Assembly Area while 17 production lines compose the Metering/Meter Breaker/ACD Assembly Area. Currently, 11 fork trucks are used in the facility to bring parts from receiving to storage where they can be picked up when needed by the assembly lines. Fork trucks also take packaged goods from finished assembly to shipping. Fork truck drivers are often dedicated to one or two assembly lines in an attempt to meet their every need and to ensure that the assembly process does not incur downtime.

ABSTRACT:

Collins & Aikman's Rantoul Plant One currently maintains two of their three assembly lines in operation for the production of instrument panels for various automotive manufacturers. These lines are supplied with plastic components produced by high-tonnage injection molding machines within the plant and parts from external suppliers. In order to facilitate material flow within the plant, numerous high-low fork trucks are utilized in the material handling process.
 

With the high level of activity going on within a warehouse, it is important to make every effort to reduce wait times, increase organization, optimize schedules and routes, and utilize equipment efficiently. Simcad Pro> allows the users to focus on the three building blocks of any distribution warehouse: receiving, picking and distribution. Simcad Pro's sophisticated dynamic simulation engine technology has enabled users to increase the overall efficiency of their warehouses, reduce wasted time and increase profits.